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Concept of knit Garments | How to make in line Inspection

PRINT   / EMBRO   / 
85 % /  100% / 115% ( check on files for required sizing )

     1)      Design – details of sketch
     2)     Color   ( PAINT / THREAD )
     3)      Quality – handfeel
     4)      Size
     5)      Position

FABRICS /
     1)      GSM – check fabric weight based from approved PPS thru DYE CUTTER.
     2)      HANDFEEL
     3)      QUALITY – ensure fabrics are without
a)      Slub
b)      Foreign yarn
c)       Missing yarn most especially fabrics with elasthane
d)      Yarn breakage
e)      Hard crease marks
f)       Un-even dyeing
WORKAMANSHIP /
     1)      SPI – s/b 10 to 11 all operation
     2)      Stitching – kinds of machines
     3)      Styling
     4)      Thread color in every operation
     5)      Stitching quality
a)      Cracking all operation are not acceptable
b)      Loose tension
c)       Tight tension
d)      Contrast thread showing
e)      Presser foot marks on fabrics
f)       Machine s/b free from oil spill
     6)      Check sizing / labeling of garments. Avoid MIS LABELLING in bulk.
     7)      Avoid OFF SHADING in bulk. Ensure all parts of garments are only 1 shade.
     8)      No skewing of fabric  grainline during  stitching ( pls check during cutting & stitching )
LABELLING
     1)      Main label
• check all details / color /  design / size / quality ( print or woven )
• correct attachment + position + required stitching
     2)      Wash care label
• check all details / color /  design / size / quality ( satin  or woven )
• correct attachment + position + required stitching
• check correct COMPOSITION + WASH SYMBOL + REFERENCE NUMBER
     3)      FLAG / TAB / - color
• check all details / color /  design / size / quality ( satin /  woven or any material)
• correct attachment + position + required stitching
TRIMS + ACCESSORIES
     1)      Buttons / rivets / zipper / studs / - check all details
• Color / size / design / quality / positioning / attachment
     2)      HANGTAGS /  ADDITIONAL HANGTAGS / MINI PRIX HANGTAGS /
• check BARCODE & details  for every size/ color / design /  quality
• attachment
• tagpin requirement
     3)      Polybag
• s/b PE quality
• with airhole
• individual poly for solid & with gazette design for assort
     4)      Export carton
• dimension 55x36x height flexible to achieve only 15kgs maximum
• 7ply double corrugated
• no staple wire / vinyl strap allowed ONLY GUM PASTE FOR ASSEMBLY is ALLOWED

FINISHING
1)      Ensure all garments are free from
• oil stain / hard stain / dirt stain / smeared print / hanging + un-trim threads
2)      Ensure that during STEAMING
• shape of garments are well curved
a)      Armhole
b)      Front + back neck line
c)       Waistline curve for items with waistline position
d)      Pocket
• Straight & flat steaming on
a)      Side seam
b)      Bottom + sleeve hem
NOTE :
For every style you are handling, please study carefully all the details and during
the submission of the SSS all proposal will be made to the buyer if not found in the files
at an early stage such as :

1)      Label positioning
2)      Hangtag positioning / attachment also if additional is required
3)      Print / embro position
4)      Packing / folding manners


All of this details will be discussed during PP meeting and will be re discussed during
IN-LINE INSPECTION and actual implementation will be SUPERVISE during factory visit.
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