wool processing step



Wool may be shared from the living animals or pulled from hide after the animal has been slaughtered for its meat. The sheared wool is called fleece or clip wool. Wool which is taken from the slaughtered animal hide is called pulled wool and is frequently of inferior/lower quality. The processing of wool fibers can be put under the headings of: 1) shearing, 2) grading, 3) spinning preparation, and 4) spinning.

Sheep are sheared by skillful shearers who do the job by using electric hand clippers similar to enlarged barber’s shares. Smooth strokes close to the skin of the animals are used for obtaining lengthy fibers so that the fleece remains valuable. Grading: After shearing the wool is separated into main categories: fleece 9which makes up the vast bulk), broken, pieces, and locks. The latter three are pressed into wool packs and sold separately. Grading is done for establishing the quality of raw fiber in respect of fiber length, diameter (microns), colour, amount of dirt, and other impurities.

These factors are determined either by the experienced Graders or by the prospective buyers themselves who take the samples for the purpose. Graders can do the job simply through visual inspection. Fibre diameter is the single most important wool characteristic determining quality and price. Spinning Preparation60% (on the basis of weight) of the raw wool fiber is composed of impurities and only 40% of it is usable wool fiber. the impurities present in wool are of three types: natural; acquired; and applied impurities.

Natural impurities are the glandular secretions that adhere to the fleece. Suint and wool grease, together known as yolk, are such two major components. Suint is the dried perspiration of sheep that is water soluble. Wool grease is water insoluble and requires special scouring for its removal. The acquired impurities include soil, dust, dirt, straw, vegetable and fecal matter. Applied impurities are due to the treatments given to the animal against insects, pests etc. and due to the markings made on them with tar or paints for their identification. The fibre preparation includes a) garmeting & carbonizing, b) washing and scouring,  c) drying, d) oiling, and e) blending.
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