Importance of twisted structure for Textile engineers


The role of twist in yarns and the part it plays in the design of textile structures .He discusses the obvious
necessity of twist in the natural and staple fibers by pointing out“ Twist is essential to provide a certain minimum coherence between fibers, without a yarn having a significant tensile strength cannot be made. This coherence is dependent on the frictional forces brought into play by the lateral pressures between fibers arising from the application of a tensile stress along the yarn axis. With the introduction of continuous filament yarns, however, the role of twist must be reconsidered. In continuous filament yarns, twist is not necessary for the attainment of tensile strength (in fact, it reduces it) but it is necessary for the achievement of satisfactory resistance to abrasion, fatigue, or other types of damage associated with stresses other than a simple tensile stress, and typified by the breakage of individual filaments, leading ultimately to total breakdown of the structure. High twist produces a hard yarn, which is highly resistant to damage of this kind. The role of twist in continuous filament yarn is thus to produce a coherent structure that cannot readily be disintegrated by lateral stresses.
From the engineering standpoint, the interesting thing about this structural function of twist is that, in contrast to most structure-building techniques, it produces its effect without significantly increasing the flexural rigidity or resistance to bending of the system. A yarn of 100 filaments has only 100 times the flexural rigidity of single filament; if the filaments were all cemented together to form a solid rod, it would have 10,000 times the flexural rigidity of a single filament.
Extending this line of thought to woven fabrics, we find again that the stiffness of the fabric is of the same order as the total stiffness of all the filaments in a given cross section as shown by Livesey and Owen, and similar considerations apply, no doubt, to knitted or other types of fabric structure. We see, therefore, that the major processes of textile fabrication are concerned with the production of coherent structures having maximum flexibility or minimum resistance to bending stresses, and hence also to compressive or buckling stresses, while retaining, of course, the inherent strength of the original filament material under the action of tensile stresses. This objective is in curious contrast to that normally encountered in engineering structures, where the general problem is to produce maximum resistance to bending and compressive stresses, combined with maximum tensile strength. The engineer achieves his objective of maximizing the rigidity by the introduction of suitably disposed fixed linkages between the various components of the structure.
In textile structures, on the other hand, the objective of maximum flexibility is ingeniously achieved by the introduction of geometrical restrains, which, while strongly resisting forces of disruption do not interfere appreciably with the small relative movements of individual elements associated with bending or other types of lateral deformation. However, a difference of objective does not necessarily imply a difference in method of approach, and there is no reason why the design of textile structure should not be treated by the same rigorous analytical techniques as the design of any other engineering structures such as bridge or an airplane. The materials with which the textile engineer works have an inherent strength and other mechanical properties comparable with those of typical structural-engineering materials, and research is continually being concentrated on the improvement of these inherent properties. If these valuable characteristics are to be utilized to the fullest extent, it is equally important to see that the problem of design from the engineering standpoint receives something like the kind of attention.”

The study of twist, therefore, is very important for the textile engineers and technologists to understand the structure and behavior of yarns and their ultimate influence on the end-use properties of fabrics.
The physical and mechanical properties of various textile fibers that concern the Engineers and Textile Technologists as well as the consumers are summarized in

Physical Properties of Textile Fibers for twist structure                                
Fiber type
Name
Range of Diameter (m)
Density (g/cm3)
Initial Modulus (gf/tex)
Tenacity (gf/tex)
Breaking extension (%)
Natural Vegetable
Cotton
11-22
1.52
500
35
7
Flax
5-40α
1.52
1830
55
3
Jute
8-30 α
1.52
1750
50
2
Sisal
8-40 α
1.52
2500
40
2
Natural Animal
Wool
18-44
1.31
250
12
40
silk
10-15
1.34
750
40
23








Regenerated
Viscose rayon
12+
1.46-1.54
500
20
20
High tenacity rayon
12+
1.46-1.54
600
51
10
Polynosic rayon
12+
1.49
800
30
8
Fortisan              
5+
1.49
1700
60
6
Acetate
15+
1.32
350
13
24
Triacetate
15+
1.32
300
12
30
Casein
17+
1.30
350
10
60
Nylon
6
14+
1.14
250
32-65
30-55
6.6
14+
1.14
250
32-65
16-66
Qian(du Pont)
10+
1.03

25
26-36

Polyster

Dacron (du Pont)
12+
1.34
1000
25-54
12-55
Kodel (Estman)
12+
1.38
1000
40-50
35-45
Acrylic
Orlon (du Pont)
12+
1.16
650
20-30
20-28
Acrilan( monsanto)
12+
1.17
650
18-25
35-50
Polyolefin
Polypropylene

091
800
60
20
Polyethylene

0.95

30-60
10-45
Aramid {Nomex(dupoint)}
12+
1.38

36-50
2-32
Novolid{Kynol(Carborandum)}

1.25

16
35
Spandex{ycra(dupoint)}

1.21

6-8
444-555
Inorganic
Glass
5+
2.54
3000
76
2-5
Asbestos
0.01-.30 α
2.5
1300



α = Actual fibers – usual textile fibers are coarse bundles.
b = Much lower antistatic agents.

Name
Work of Rupture(g/tex)
Elastic resistance 65% rh. (ohm-cm)
Moisture Regain 65% rh. (%)
Melting Point(°c)
Strength Retentions 20 days 130°c-(%)
Attack by Chemicals Dissolved //Deraded by
Cotton
1.3
107
7
c
38
Strong acid
Flax
0.8
107
7
c
24
Strong alkalis
Jute
0.5
107
12
c

Mildew
Sisal
0.5
107
8
c

Light
Wool
3
109
14
c

Strong alkali
silk
6
1010
10
c

Acids, lights
Viscose rayon
3
107
13
c
44
Acid,
Strong alkalis, light, mildew
High tenacity rayon
4
107
13
c

Polynosic rayon
1
107
11
c

Fortisan
2
107
11
c
28
Acetate
2
1013b
6
230

Acids, alkalis, light, acetone acid & alkali light
Triacetate
2
>1012b
4
230

Casein
4
109
14
c

Nylon
6
6-7
>1012b
2.8-5
225
21
Strong Acids
6.6
6-7
>1012b
2.8-5
250
21
Oxidizing agents
Qian(du Pont)


2.5
274

Light

Polyster

Dacron (du Pont)
2.9
>1012b
0.4
250
95
Strong Alkalis
Kodel (Estman)
9
>1012b
0.4
250
95
Strong Alkalis
Acrylic
Orlon (du Pont)
5
>1012b
1.5
Sticks at 235

Strong Alkalis
Acrilan( monsanto)
5
>1012b
1.5
d
91
Strong Alkalis
Polyolefin
Polypropylene
8
>1012b
0.1
165

Light
Polyethylene
3
>1012b
0
115

Very resistant
Aramid {Nomex(du Pont)}
7.5

6.5
Decomposed at 380°c

Resistant
Novolid{Kynol(Carborandum)}
5

6
Chars-Carbon 300-580

Strong Alkalis
Spandex{yacra (du Pont)}
18

1.3
230

Resistant
Glass
1
109
0
800
100
Very resistant
Asbestos


1
1500

Very resistant

c =

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